Ferndale, WA â€“ January 18, 2010 â€“ Samson, the worldwide leader in performance cordage, announces the official launch of a new product, Saturn-12. Developed for the tug industry, Saturn-12 is a 12-strand single braid construction made of Dyneema(R) with a unique proprietary coating that reduces internal abrasion and increases the ropeâ€™s residual strength by as much as 20%.
Samsonâ€™s flagship product AmSteel®-Blue has been the tug industryâ€™s towline of choice for many years because of its easy handling, high strength, and light weight, in addtion to the already abrasion resistant nature of Dyneema®, a high modulus polyethylene (HMPE) fiber. However, due to the extreme conditions that a towline is exposed to, the Samson team endeavored to take it to the next level of resistance to abrasion. The result is a line that is unlike any other HMPE line offered to the tug industry.
â€œTwo years ago, we started looking into ways that would increase the abrasion resistance of AmSteel®-Blue, explains Samson Commercial Marine North American Sales Director Terry Crump. â€œWe came up with a new coating that significantly reduces internal abrasion.â€ Internal abrasion is caused by the relative movement of internal and external yarns. While external abrasion is obvious, any compromise of the ropeâ€™s strength due to internal abrasion may go unnoticed.
Samthane, Samsonâ€™s family of abrasion-resistant coatings, is specifically formulated to match end-user requirements and specific rope constructions. The newest coating, Samthane Type E, is a natural progression of Samson coating technology and is what makes Saturn-12 unlike any other HMPE line in the business.
â€œThe specially formulated coating lubricates the fibersâ€™ surfaces to enhance their abrasion resistance,â€ says Samsonâ€™s Vice President of Reseach and Development Dr. Rafael Chou. â€œFull penetration of the coating into the fibers provides better protection of each individual strand, both externally and internally.â€
Extensive lab and field-simulation work was dedicated to the development of the coating, as well as excellent process control to ensure consistent quality of the product. â€œAs a result of the efforts made by Samson R&D, weâ€™re seeing an increase of 15â€“20% in the ropeâ€™s residual strength,â€ Crump explains.
The initial field trials for Saturn-12 have been impressive. “We are in the testing phase of Saturn-12 and are exceptionally pleased with its improved abrasion resistance,â€ says Captain Steve Huttman, Director of Marine Operations for G & H Towing. â€œWeâ€™ve been using AmSteel®-Blue on our tractor tugs since 2000. We have worked closely with Samson since the roll out of Saturn-12, and based on the initial test results to date, we are planning to convert our existing tractor fleet to Saturn-12. Plus, we see Saturn-12 as the next generation line that will go with our next generation â€˜Z-Techâ€™ tractor tugs.”
A complement to Samsonâ€™s other working lines made with Dyneema®, Saturn-12 can be used either as a pendant or as a main line. It maintains the light weight, high strength, and low stretch of AmSteel®-Blue, while providing the same efficient connections and controlled response.
For well over 100 years, Samson has been recognized as a worldwide leader in the development and manufacture of high-performance ropes. Among its many innovations, Samson invented the double braid and pioneered the first high modulus polyethylene fiber ropes. Today, Samson engineers continue to pioneer the use of new fiber technology and the development of innovative coatings and constructions to produce ropes with unprecedented performance characteristics. Samsonâ€™s research and development team is meeting an ever expanding market need for products with exceptional performance in critical applications. Samson is part of Wind River Holdingsâ„¢ portfolio of operating companies. For more information about Wind River Holdingsâ„¢ visit www.windriverholdings.com.
To find out more about Samson call 360.384.4669 or visit our website: www.samsonrope.com